Items |
Firefighting |
Stablising |
Preventing |
Optimising |
Excellence |
Information Requirements |
Asset management information needs and relevant data sets have not been identified. |
Information requirements are based on intuition and what is available:
• Reports are generic and standard, with little customisation.
• Reports requirements are based on day to day operational activities.
• Reports and source data are often duplicated. |
Information requirements are based on a formal needs analysis:
• These requirements are linked to the AM Scorecard of selected KPIs.
• Input data and sources are defined.
• The report format, target audience, frequency, responsibilities and development needs have been defined.
• The main focus is on measurement and reporting. |
Information requirements have been refined and optimised:
• The information flow is mapped and streamlined to increase data velocity.
• Aligned with AM KPIs on all levels (strategic, tactical and operational).
• Cross-departmental interfaces in information flow are identified.
• The main focus is on analysis and problem solving. |
Information requirements have been projected for the next 2 - 3 years:
• AM Strategy determines future information requirements.
• All stakeholders are involved in the requirement analysis.
• Software and hardware purchases are aligned with the AM Strategy.
• The main focus is on real-time information |
Information Systems |
No structured asset management information systems are in place. Information is fragmented and processed manually, limiting its value to individuals. |
Information systems are informal and spread across different platforms:
• Some managers use spreadsheets for analysis or control.
• The ERP or accounting system is used for financial reporting.
• Manual systems are used for work planning and control.
• Plans exist to implement an EAMS. |
A formal CMMS or partial EAMS is used, but it is a stand-alone system:
• It controls maintenance work.
• Maintenance, financial and material management information is available.
• Systems are not integrated and some reports are difficult to generate.
• Access is limited to a few users.
• Users are very dependent on the IT Department for support. |
A full EAMS is used, with partial integration with other systems:
• All information needs are satisfied.
• A large % of the system functionality is being used, according to needs.
• Data duplication is eliminated.
• Most people involved in AM have access to the EAMS.
• System security and database back-ups are in place. |
The EAMS is streamlined and fully integrated with relevant systems:
• Database structures are optimised for single point data entry.
• Operational staff can develop their own report queries.
• The EAMS is used during daily AM tasks.
• SCADA provides asset performance or condition data directly to the EAMS.
• Cross-system reporting is possible. |
Data Quality and Accuracy |
Data quality is generally very poor, cannot be measured, and is open to interpretation and debate. |
The accuracy and quality of data vary depending on individuals:
• There are pockets of excellence.
• Data accuracy is only assessed on request, e.g. during external audits.
• Some over inspections are used to check the quality of work feedback and operational data. |
Data quality and accuracy are measured and managed reactively:
• Managers do spot checks to emphasise the importance of data quality.
• Evidence exists that data quality and accuracy problem areas are addressed.
• Data quality is still suspect as the systems are new and skill levels are low. |
A formal process is in place to ensure data accuracy and quality:
• Statistical samples of data are used to verify and calculate data quality.
• The results are recorded as a KPI and discussed during team meetings.
• The engagement of front line workers results in more accurate source data. |
The EAMS ensures data quality and accuracy pro-actively:
• Data accuracy is checked at data entry (where possible).
• Data capturing is automated (e.g. Barcode scanners) to avoid human error.
• Data and information verification tests are built into the EAMS. |
Data Velocity |
Data is not processed electronically. People use manual records for decision making regarding assets. |
Data is processed in stand-alone systems (e.g. spreadsheets):
• Data processing requires heavy user involvement with little automation.
• Data is only processed when it is required for meetings or at month-end.
• Data velocity is slow and information is out of date. |
The CMMS or partial EAMS has improved data velocity:
• Some data processing is automated and less dependent on user interaction.
• A data processing procedure is in place.
• Users have been trained to use the system effectively.
• Data is captured and processed at least once a week. |
Information is available from the EAMS directly after data is captured:
• Artisans enter Work Order feedback directly into the EAMS.
• Material management transactions are captured online.
• Data is processed within 24 hours or in line with requirements. |
The EAMS uses technology to provide real-time information:
• The EAMS is integrated with asset performance and/or condition monitoring systems to import data automatically.
• Technology (e.g. barcode scanners) are used to reduce data capturing time.
• Workflow tools are used to automate information flow. |
Data Mining Capability |
Data mining is not possible with the existing information systems. |
Data mining is difficult and time consuming:
• Information systems are fragmented with separate databases.
• Data is largely used for record keeping and limited reporting.
• High computer literacy is required for data mining.
• Data is captured with limited detail. |
The CMMS or partial EAMS enables some data mining, but it is not used often:
• Data mining is difficult because of the use of different systems.
• Only a few experts have the required reporting and analytical skills.
• Pareto analysis and different trend graphs are mostly used for analysis.
• The focus is on reporting, not analysis. |
The integrated EAMS allows more rigorous data mining:
• Drill down reports can access data from different information systems.
• Key users are trained to mine data and/or develop user-defined reports.
• Database structures are visible for drill down or user-defined reports.
• The focus is on root cause analysis and problem solving. |
Data mining is a standard practice in asset management:
• Data mining is used to investigate what-if scenarios.
• Data mining is partially automated via a parameter selection on reports.
• Most EAMS users can use the data mining functionality.
• Data mining is being expanded according to user requirements. |
Reporting |
Asset management reports are totally inadequate compared to the stated information requirements. |
Reporting functionality is limited and there is no analytical capability.
• A few fixed standard reports exist.
• Custom reports can only be generated on request by IT experts. |
A reporting capability exists for trended graphs with limited analysis:
• Reports show general trends and events accurately, but they are limited in depth.
• The system has standard reports and greater flexibility for generating custom reports. |
An effective reporting capability exists to satisfy all AM information needs:
• All staff can use the system for data processing and reporting.
• Reports can access data from different systems.
• Reports can be customised as needed. |
Web-based dashboards provide real-time information:
• Key information is displayed in the workplace.
• Reports can be customised by front line users. |