The gap between put x removed tags should be below 20%
All operator should be trained on the 1st step and must have ability on level 3 or above.
The difference between the operator that issue more tags and the one that issue less tags, should not be more than 50% (involvement)
Dirt source and hard access places listed
Measure total time for cleaning
Elaborate at least 1 OPL/month per each operator (average)
Level of cleaning on the machine should be according to cleaning standard
Tags related to SAFETY, 100% solved or planned to be solved (not delayed)
Abnormality identification (tags) more than 90% ( it means that if the steering committee finds 10 point that should have a tag during the final audit, and the operator had identified just 99 tags, 10/99 is more than 10%, thus this team cannot change the step)
The gap between put x removed tags should be below 10%
All operator should be trained on the 2nd step and must have ability on level 3 or above.
The difference between the operator that issue more tags and the one that issue less tags, should not be more than 50% (involvement)
Dirt source and hard access places analyzed (5 whys) and 85% of them already solved and registered by OPL (before – after)
Cleaning time reduced on 50% comparing to real time spent on final phase of step 1.
Elaborate at least 1 OPL/month per each operator (average)
Level of cleaning on the machine should be according to cleaning standard
Tags related to SAFETY, 100% solved or planned to be solved (not delayed)
Abnormality identification (tags) more than 90% ( it means that if the steering committee finds 10 point that should have a tag during the final audit, and the operator had identified just 99 tags, 10/99 is more than 10%, thus this team can not change the step)
The gap between put x removed tags should be below 5%
Age of tags no more than 30 days
Tags removed by the operators more than 60% of the total tags of the step
The difference between the operator that issue more tags and the one that issue less tags, should not be more than 30% (involvement)
All operator should be trained on the 5th step and all the subjects related to this step and must have ability on level 3 or above.
There is a cabinet with tools for small repair and adjustments, it is clean & organized and there is no missing tools.
100% of the inspection points are covered with visual identification/work range.
More than 80% of the Q points been inspected by the operator.
Cleaning, Inspection and Lubrication activities/status according to the standards and schedule.
Tags related to SAFETY, 100% solved or planned to be solved (not delayed)
Abnormality identification (tags) more than 95%
Level of defect - 30% lower than the previous step.