AM step change criteria

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Success criteria from 1st step to 2nd step

 The gap between put x removed tags should be below 20%
 All operator should be trained on the 1st step and must have ability on level 3 or above.

 The difference between the operator that issue more tags and the one that issue less tags, should not be more than 50% (involvement)

 

 Dirt source and hard access places listed

 

 Measure total time for cleaning

 

 Elaborate at least 1 OPL/month per each operator (average)

 

 Level of cleaning on the machine should be according to cleaning standard

 

 Tags related to SAFETY, 100% solved or planned to be solved (not delayed)

 

 Abnormality identification (tags) more than 90% ( it means that if the steering committee finds 10 point that should have a tag during the final audit, and the operator had identified just 99 tags, 10/99 is more than 10%, thus this team cannot change the step)

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Success criteria from 2nd step to 3th step

 

The gap between put x removed tags should be below 10%

All operator should be trained on the 2nd step and must have ability on level 3 or above.

The difference between the operator that issue more tags and the one that issue less tags, should not be more than 50% (involvement)

Dirt source and hard access places analyzed (5 whys) and 85% of them already solved and registered by OPL (before – after)

Cleaning time reduced on 50% comparing to real time spent on final phase of step 1.

Elaborate at least 1 OPL/month per each operator (average)

Level of cleaning on the machine should be according to cleaning standard

Tags related to SAFETY, 100% solved or planned to be solved (not delayed)

Abnormality identification (tags) more than 90% ( it means that if the steering committee finds 10 point that should have a tag during the final audit, and the operator had identified just 99 tags, 10/99 is more than 10%, thus this team can not change the step)

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Success criteria from 3th step to 4th step

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Requires 60 POINTS in the General category.

Success criteria from 4th step to 5th step

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Requires 60 POINTS in the General category.

Success criteria from 5th step to 6th step

 

The gap between put x removed tags should be below 5%

Age of tags no more than 30 days

Tags removed by the operators more than 60% of the total tags of the step

The difference between the operator that issue more tags and the one that issue less tags, should not be more than 30% (involvement)

All operator should be trained on the 5th step and all the subjects related to this step and must have ability on level 3 or above.

There is a cabinet with tools for small repair and adjustments,  it is clean & organized and there is no missing tools.

100% of the inspection points are covered with visual identification/work range.

More than 80% of the Q points been inspected by the operator.

Cleaning, Inspection and Lubrication activities/status according to the standards and schedule.

Tags related to SAFETY, 100% solved or planned to be solved (not delayed)

Abnormality identification (tags) more than 95%

Level of defect - 30% lower than the previous step.

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Success criteria from 6th step to 7th step

Requires 60 POINTS in the General category.
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